Artificial intelligence, internet of things sensors, and big data analysis are all examples of Industry 4.0 technologies that enable real-time data collecting and machine automation. These technologies are currently being applied for wastewater treatment after improving efficiency and automating processes in other industries such as manufacturing.
This technology has a number of advantages over previous plant management systems, and it can dramatically improve several elements of wastewater treatment.
Every plant management should be aware of the following five advantages of automated wastewater treatment.
1. Better access to data:
The wastewater treatment process always has been a data-driven process. Workers are required to collect the water data manually with the help of outdated systems, which implies that plant analysts, as well as administrators, can rarely have accurate data.
A network of reliable data-collection equipment underpins automated water systems. Many automated water software platforms include advanced analytics software, which might include cutting-edge technologies such as big data and artificial intelligence to better store and analyse plant data.
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Administrators working in factories without these systems may discover that their data is dispersed, kept manually, and overall more difficult to access for analysis. This problem can be avoided with better visualisation tools and data collection methods supplied by automated monitoring systems.
Plant administrators and staff can also oversee the treatment process from afar with constant and consistent data access. Plant administrators can monitor important indications of water quality and equipment performance even when personnel aren’t or can’t be on-site.
2. Increasing treatment capacity:
It’s feasible to optimise plant processes in fundamentally new ways with access to detailed and minute-by-minute plan data. Automated wastewater treatment systems can improve the amount of water that can be treated by minimising the amount of labour required of water treatment staff and increasing plant efficiency.
The combination of remotely accessible equipment and minute-by-minute data visualisations enabled many modifications and improvements that increased treatment capacity, such as remote troubleshooting and maintenance, saving the plant hours of downtime.
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3. Modernizing legacy systems:
Automated systems are frequently intended to interact with existing technology and offer plant managers more information about which equipment is operating and which is not. As a result, managers can use these tools to deliberately update plants that rely on legacy systems.
Complete renovations are likely to be costly and inconvenient in some cases. Automated systems can help upgrade obsolete infrastructure and optimise legacy systems in instances like these.
4. Lowered plant energy and chemical use:
One of the most costly parts of any wastewater treatment system is energy usage. Traditional system enhancements can help save money, but they don’t solve the problems that arise from a lack of data about plant equipment and processes. Automated treatment systems can help a facility save money by reducing the amount of electricity and water treatment chemicals it uses on a daily basis.
In the same way, these automated systems can reduce the amount of water lost throughout the treatment process, saving facilities and their operator’s money.
Automated systems can help reduce the number of overflows at a facility by allowing plant workers to access equipment and switches remotely in the event of a flood. During flooding, it’s often impossible for plant employees to get to the plant promptly or stay on-site. Workers are unable to control flow into the water treatment facility as a result, which can lead to costly and environmentally hazardous overflows. Plant workers can remotely regulate plant flow with automated devices, lowering the chance of an overflow.
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5. Predictive diagnostics and maintenance:
Predictive maintenance technologies and procedures were first used in industry and manufacturing to equip plant machines and equipment with sensors that allow them to properly monitor themselves. These sensors monitor key operating data such as internal pressure, water flow rate, and temperature in order to notify plant management of damage, wear, or approaching equipment failure.
This forewarning can allow managers as well as the administrators to schedule repairs before the problem arises, saving money on downtime or system replacement. Some systems can even employ electrical controls to automatically shut down activities that are about to fail, potentially saving money and time in the long run. Automated systems are also made to work with both old and new wastewater treatment technology.